In 2018, I won a town grant for a paid apprenticeship at a local metal fabrication shop: Leo Gaev Metalworks. On the first day of work, my first job was to sweep the floors. During that summer, I gradually started to work on more technical fabrication projects. Those have included staircases, structural columns and railings as well as smaller more detail-oriented projects such as finishing serving dishes for a local Indian restaurant, kitchen hood accents, and signage.
Relevant learned skills include: MIG and TIG welding, proficiency with angle grinding, finishing and painting (large and small scale), installation and integration into large construction site work, and general shop maintenance.
Most importantly, though, I learned to fabricate and design to a high standard, realizing that everything was important.
a set of handrail brackets with ground-down welds and random-orbital sanding prep for eventual painting
TIG welding on a stainless steel garden-gate bracket
The largest project I was involved in during my summer apprenticeship was fabricating and installing cor-ten railings and inserts with aluminum silhouettes. I assisted with the finishing of over 50 silhouettes, involving at least 5 different stages of sanding and polishing (the final finish was a scotch-brite random-orbital sander finish), as well drilling and tapping the mounting holes to affix these to the perforated panels.
testing the placement and marking the holes to drill/tap
a backside view
inbetween each finishing step, the aluminum was stacked
was feeling artsy with these demos sent from the waterjet
welding detail on an internal handrail
involved fixturing on a handrail (at least 8 clamps were involved to weld two brackets)
external railing site installation